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AccuSteam Installation

 

Steam Application Press Section 

Position on the 1st Press Pick up


Engineering Process: Sketch to the CAD System

Presse Skizze       Presse Cad drawing

 

 

Engineering Process: 3D Model to the real System

Presse 3D Model    Presse Installation


Benefit and Results

Production Data, Width 2500mm, 400- 600m/min, 50-100g/m2 special Fine paper

Installations before the 1st. Press nip

Dryness increase of up to 1.5, speed up 8%

Steam consumtion of the whole production decrease by 0,04kg steam/ kg paper




Steam Application Press Section 

1st Press Board Machine (replacement of a nonWH Steambox and the I/P Converter)


Engineering Process: Sketch to the CAD to 3D System

Board Machine Skizze Board Machine Cad drawing

 

 

Engineering Process: 3D Model to the real System

 Board Machine AccuSteam

 

Full integration in a ABB 1190 QCS System

 I/P Converter1      I/P Converter2


Benefit and Results

Production Data, Width 4000mm, 110- 230m/min, 150-400g/m2 special Board paper

Installations before the 1st. Press nip

Dryness increase of up to 1.0, speed up 6- 7%

2 sigma reduction 0,7 down to 0,25 and better

Steam consumtion 0,09- 0,1 kg steam/ kg paper

 

 

 

Steam Application Calander 

Position in front of the Calander


Engineering Process: Sketch to the CAD System

Calander SkizzeCalander Cad drawing

 

 

Engineering Process: 3D Model to the real System

Calander Moisture    


Benefit and Results

Production Data, Width 2800mm, 400- 600m/min, 60-85g/m2 special Decor paper

Installations in front of the Calander

Smoothness increase from 100 to 240 Bekk

 

 

 

Steam Application Calander 

Position in front of the Calander Nip


Engineering Process: Sketch to the CAD System

Calander Nip Skizze    Calander Nip 3D

 

Engineering Process: 3D Model to the real System

Calander Nip Moisture


Benefit and Results

Production Data, Width 2800mm, 400- 600m/min, 60-85g/m2 special Decor paper

Installations before the 2nd Calander nip

Smoothness increase of up to 20 Bekk, from 240 to 260 Bekk

 

 

 

Steam Application Converting Machine 


Engineering Process: Sketch to the 3D - CAD System and installation

Converting Skizze Converting 3D Converting AntiCurl

 

 

This is how the paper curls without using the AccuSteam

paper curl 1 

 

This is how it looks like with the AccuSteam in operation with our calculated parameters

Definitely no curl on both sides of the paper

paper curl 2


Benefit and Results

Production Data, Width 2800mm, 400- 600m/min, 10- 12g/m2 Coating

Minimize Curl Effect

 

 

 

 

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